Kerma 190HP Kit for BEW TDI, Manual Transmission (2004-2006)

What It Is
Kerma's Power Plus hardware and tuning package for the BEW engine in the 2004-2006 Golf and 2004-2005.5 Jetta with a 5-speed manual transmission. It's built to support approximately 190 hp, close to double the stock output of the BEW engine, as a proven, plug-and-play combination rather than a piecemeal build. Injector calibration is included for the best results on BEW engines.

Manual Transmission Only
This specific kit is built for 5-speed manual Golf and Jetta. If you're interested in this kit for a New Beetle or 2006 Jetta Wagon, call KermaTDI directly at 877-537-6283 to discuss options.

What's Included

• Brand new Garrett 17plus turbo
• BEW EGR pipe
• Complete turbo gasket and hardware install kit
• Kerma's exclusive braided stainless steel turbo oil supply line
• Fratelli Bosio Power Plus 1043 injector nozzles, Bosio's DLC-coated design
• Digital Injector Calibration Service (you'll send in your injectors, with details provided by email)
• Colt Stage 2 billet camshaft with the primary installation kit
• Darkside Development upgraded front mount intercooler with plumbing and crash bar
• Kerma BEW OMI ("Old Man Intake"), airbox to turbo connection
• 3 inch stainless turbo-back exhaust system (additional tubing needed for Jetta Wagon)
• South Bend Stage 3 Endurance clutch kit with Silent Design, including a 22lb CNC flywheel and transmission stretch bolts, normally sold as an extra-cost option but included here
• 3 Bar MAP (boost) sensor
• Kerma custom chip tuning
• Q-Loader tuning appliance for fast, easy updates if you build the car further later

Why the Tuning Stands Apart
Kerma's calibration for this package is built around tighter boost control than typical aftermarket tuning, aimed at better drivability, turbo lifespan, and reliability, with no boost valve required. The result is more power and torque, less smoke, and lower exhaust gas temperatures than a comparable, or often more expensive, combination of parts elsewhere.

Before You Start
KermaTDI recommends bringing all maintenance fully up to date before modifying the car.

Fitment
2004-2006 Mk4 Golf TDI, and 2004-2005.5 Mk4 Jetta TDI, both with the BEW engine and 5-speed manual transmission. Call for New Beetle or Jetta Wagon options.

Common Questions

Will this fit my automatic transmission car?
Not as listed. This kit is built for manual transmission cars specifically. KermaTDI offers a separate automatic version of this kit for BEW engines.

Do I need to send in anything for this kit?
Yes, your injectors are sent in as part of the Digital Injector Calibration Service, with details provided by email after you order.

Is the clutch really included, or is that an add-on?
It's included. The South Bend Stage 3 Endurance clutch kit with a 22lb CNC flywheel and transmission stretch bolts is normally an extra-cost option, bundled into this kit.

Does this fit my Jetta Wagon?
Not directly. Jetta Wagon needs additional exhaust tubing and isn't covered by this specific listing; call KermaTDI to discuss that application.